Tuesday, September 17, 2013

What is a serial to Ethernet converter and how does it work?

A serial to Ethernet converter is a small electronic device which can convert Ethernet IP/TCP packets to either RS232, RS485 or RS422 serial data signals and vice versa. It is also sometimes called a serial device server and it comes in several different shapes and sizes; here are a few examples of what it can look like:
serial Ethernet converter DIN mount serial to Ethernet converter multi-port serial Ethernet converter wireless serial Ethernet converter
Standard
DIN mount
Multi-port
Wireless
As you can see from above images a serial Ethernet converter can have one serial port or it can have multiple serial ports, up to 25 ports or more. The standard panel mount serial Ethernet converter is most common but it is also available with DIN mounts so it can easily be installed on a standard DIN rail. It is also available as a wireless converter in which case the IP/TCP packets are transmitted over a IEEE 802.11a/b/g network link.
Some serial Ethernet converters only has a RS232 interface and some has a RS232 and a RS485 interface, yet others has all 3 interfaces (RS232, RS485 and RS422) built in.
Here you can see a selection of serial Ethernet converters from U.S. Converters LLC.

So what is a serial Ethernet converter used for?

Most commonly it is used for connecting a serial RS232, RS485 or RS422 device such as a serial printer, barcode scanner, scale, GPS, sensor or any other consumer or industrial device with a serial interface, to a computer over a standard LAN network. The advantage of this is obvious; you will be able to control, monitor and communicate with your serial device remotely from a central computer. No need to walk all the way down to the other end of the factory to check your serial device.
serial Etherent converter setup

How does a serial Ethernet converter work?

The circuitry inside the converter can convert IP/TCP packets to serial data and also convert serial data to IP/TCP packets, so it works in both directions.
Before you can start using the converter you need to install driver software on your computer. This driver software is also called virtual COM software because it creates a virtual COM port in your computer's Device Manager when the converter is connected to your computer. Virtual COM software is usually included with the converter, at least if you buy from a reputable seller.
Below is an example of what the virtual COM port software looks like.
virtual com software

Once the virtual COM port has been created by the Serial to Ethernet converter's driver software the COM port will show up in your computer's Device Manager as if it was a standard built-in COM port, however it actually is the COM port in the converter at the other end of the Ethernet.

device manager

Most virtual COM software will also let you change the settings of the created COM port such as baud rate, flow control, parity bits and stop bits so it will match the settings of your serial device. The IP address of the serial Ethernet converter itself can also be changed to your preference. Changing these settings is usually done by logging in to the converter by using a standard web browser.
Below is an example of some of the settings which can be configured in most serial Ethernet converters:

virtual com software settings 1
virtual com settings 2